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TABLE NO. 2 |
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Tests to be conducted at outside labs for Source Approvals |
Sl.
No. |
Name of the component |
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Tests |
1 |
Sheathing and Jacketing
Compound |
a) |
Dielectric strength |
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b) |
Shrinkage Test |
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2 |
Insulation Compound |
a) |
Brittleness temperature |
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b) |
Dielectric strength |
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c) |
Thermal Stress Cracking if
HDPE |
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3 |
PBTP |
a) |
Hydrolytic Resistance test |
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b) |
Carbolic end Groups |
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4 |
Polyamide -11, 12 |
a) |
Tensile Strength and
Elongation at break |
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b) |
Tensile Strength at yield |
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c) |
water absorption |
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d) |
Hardness |
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5 |
Cable Filling Compound |
a) |
OIT |
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b) |
Handling & Toxicity |
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6 |
Tube Filling Compound |
a) |
Hydrogen generation |
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b) |
Handling & Toxicity |
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c) |
Cone Penetration @
25, -30, -40 deg. |
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7 |
Cable Flooding Compound |
a) |
Hydrogen generation |
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b) |
Handling & Toxicity |
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c) |
Cone Penetration @
25, -20, -30 deg. |
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8 |
Poly Aluminium Tape |
a) |
Chemical Composition of 'Al' |
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9 |
Co Polymer Coated SS Tape |
a) |
Chemical Composition |
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b) |
Electrical resistivity |
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10 |
PVC Resin |
a) |
K-Value |
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b) |
Particle size |
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c) |
Porosity |
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d) |
Residual VCM |
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11 |
PVC Compound |
a) |
Accelerated Aging test |
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b) |
Plasticizer Compatibility |
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c) |
Ash Content test |
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12 |
HDPE Resin (PLB/DWC Pipes) |
a) |
Flexural Modulus at 1% strain |
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b) |
Heat deflection Temperature |
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c) |
UV Content |
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13 |
4 way Coil cord & Line
cord |
a) |
Life test on coil cord |
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b) |
Cadmium percentage test |
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c) |
Elongation test for PVC
sheathing |
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14 |
Potentiometers |
a) |
Robustness of Resistor body |
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b) |
Robustness of terminations |
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c) |
Impact (bump) |
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d) |
Vibration |
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e) |
Impact(Shock) |
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f) |
Acceleration Steady state |
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g) |
Dry heat |
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h) |
Damp heat |
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I) |
Temperature cold |
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j) |
Air Pressure |
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k) |
Damp heat steady state |
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l) |
Life (Electrical) |
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m) |
Over load test |
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n) |
Flammability |
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o) |
Mould Growth |
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p) |
Voltage co-efficient |
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q) |
Temp.charaterstic of
resistance |
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r) |
Temp.rise |
15 |
Transformers,Chokes coils |
a) |
Magnetic & core loss
current |
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b) |
Impact (bump) |
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c) |
Climatic test |
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d) |
Flammability test |
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e) |
Damp heat steady state |
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f) |
Life (Electrical) |
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g) |
Mould Growth |
16 |
Inductors |
a) |
Magnetic & core loss
current |
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b) |
Impact (bump) |
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c) |
Climatic tests |
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d) |
Flammability test |
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e) |
Damp heat steady state |
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f) |
Life (Electrical) |
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g) |
Mould Growth |
17 |
Filters |
a) |
Rated voltage |
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b) |
Rated current |
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c) |
Dimensions |
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d) |
Robustness of terminations |
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e) |
Vibration test |
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f) |
Bump test |
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g) |
Climatic test |
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h) |
DHSS |
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I) |
Insertion loss |
18 |
Impregnated Glass Fiber
Reinforcement |
a) |
Modulus of Elasticity |
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b) |
Load at Elongation at 0.5% strain |
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c) |
Loss on Ignition |
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d) |
Strand Width |
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e) |
Strand Thickness |
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